What does a technical audit at SIEMPELKAMP include?

Depending on the question at hand, a technical audit combines inspections, measurements, material testing, and data evaluations into a structured assessment of the actual condition. Plants, processes, components, or organizations are inspected – always based on objectives and assessment criteria defined in advance. At the end, you receive a clearly structured report with prioritized measures, responsibilities, and time horizons.

How do audit, consulting, and certification differ?

The audit assesses the actual condition and identifies potential and risks. Consulting builds on this and develops concrete solutions – from engineering concepts and licensing and process topics to data and monitoring approaches. Certification includes recognized testing and acceptance activities as well as formal conformity documentation. In practice, the three services often interlock.

Which documents are required at the beginning?

For a quick start, layouts and flow diagrams, bills of materials, inspection and maintenance plans, and change and fault logs are helpful. For components, material certificates and measurement data are a good starting point. Missing documents are not an exclusion criterion – in such cases, we define the appropriate scope and build up the data basis in a structured way as part of the project.

How long does a typical SIEMPELKAMP process audit take?

The duration depends on scope and depth. A sample-based assessment is possible within a few days, while a complete plant or line audit extends over several weeks depending on complexity. In the kick-off, we jointly define the appropriate time frame – including minimally planned blocking and downtime windows if they are required for measurements.

Does SIEMPELKAMP also offer consulting and audit services for third-party plants?

Yes. Depending on the prerequisites, we also carry out audits, consulting, and inspections on plants and components from other manufacturers – for example on third-party supplied units within a SIEMPELKAMP line or on mixed fleets from different suppliers. The prerequisites are an adequate technical data basis and access to the relevant documents.

What happens after the audit?

You receive a clearly structured report with a roadmap in which measures are prioritized according to impact and effort. On request, we support the next steps – from tendering and technical support during implementation through to effectiveness checks after completion of the measures.

SIEMPELKAMP Consulting & Audit for plants & machines

Plant, component, process: reliable decisions with SIEMPELKAMP Consulting & Audit

With the SIEMPELKAMP Consulting & Audit services, we create the reliable foundations on which sound decisions are made.

Independent audits, technical consulting, and qualified testing and conformity services combine inspections, measurements, analyses, and traceable documentation – with the clear goal of reducing risks, increasing availability and quality, and safeguarding planned investments.

Depending on the task, we examine components, machines, plants, processes, and organizations and also work independently of manufacturers on third-party plants and third-party machines. We translate the results into a prioritized action plan with clear responsibilities and time horizons that covers everything from quick wins to major projects.

Consulting & Audit in the specialist and product areas of the SIEMPELKAMP Group

Depending on the question at hand, the appropriate area of the SIEMPELKAMP Group assumes technical leadership and remains your central point of contact. Audits, consulting, and inspections are possible worldwide – with local integration, uniform quality standards, and a seamless transition to implementation. The following areas show which technical focuses underpin our consulting and audit services and where you can access more in-depth expertise.

In-depth technology consulting for wood-based material and press technology

For existing customers in the field of wood-based material and press technology, SIEMPELKAMP Logistics & Services Customer Service bundles in-depth technology consulting with many years of application experience. Experienced technologists identify the potential of your plant, analyze efficiency and product quality, and develop concrete optimization approaches – from increased productivity and improved product quality to reduced resource consumption. This is particularly relevant when the performance of an existing wood-based material or press plant is to be specifically sharpened.

Schraubenspannmaschine von Siempelkamp NIS beim Einsatz an einem Reaktordruckbehälter in einem Kernkraftwerk.

Engineering & consulting for nuclear engineering tasks

SIEMPELKAMP NIS bundles engineering and consulting expertise for the entire life cycle of nuclear plants – operation, retrofits, and decommissioning. The focus is on licensing-related consulting, monitoring, emissions, and database systems, diagnostics, and the design of components and systems for particularly safety-relevant environments. Wherever nuclear or licensing-related issues are part of your project, NIS assumes technical responsibility.

Siempelkamp Brückenkran in einer HalleSiempelkamp Brückenkran in einer Halle

Safety inspections and expert services for crane systems

The crane technology of the SIEMPELKAMP Group performs expert approvals and recurring inspections in accordance with BetrSichV and DGUV V52/V54. This includes surveying crane runways, assessing the condition of key components, and performing inspections on gate systems, lifting platforms, ladders, and steps. The services are provided independently of manufacturers – also for cranes and hoists from other suppliers – and are closely integrated with the other service areas of the Group.

Accredited inspection body for the energy, plant, and mechanical engineering sectors

With the Testing and Inspection division of SIEMPELKAMP NIS at the Dresden site, you have an independent specialist for testing, calculation, and assessment at your side. More than 60 years of experience in the inspection of thermally highly stressed components, accredited testing laboratories, and a broad range of methods – from destructive and non-destructive material testing through strength and fatigue analyses to damage and service-life assessments – make this division the first choice for energy and power plants, the chemical and petrochemical industries, and mechanical, plant, and apparatus engineering.

Typical occasions for our audit and consulting services

Our services start wherever clarity about the technical actual condition, sound consulting, or a recognized proof of conformity is required. The following occasions show in which situations our services deliver the greatest added value – independently of manufacturers and across all plant and machine types of the SIEMPELKAMP Group.

Meeting safety and compliance requirements

New normative requirements and legal regulations demand reliable evidence. We check your plants against the relevant sets of rules and document in a reproducible way what has been inspected, assessed, and released.

Safeguarding investments before major projects

Before modernizations, expansions, or acquisitions, an independent audit provides clarity. We assess substance, remaining service life, and modernization requirements so that investment decisions can be made on a sound basis.

Clarifying damage events and irregularities

Unusual wear patterns, fractures, or failures require systematic root-cause analysis. With NDT-supported inspections, strength and service-life assessments, and expert evaluation, we provide the necessary clarification.

Optimizing plant availability and service life

Where efficiency, quality, or availability fall short of expectations, the targeted SIEMPELKAMP Performance Audit reveals bottlenecks and optimization potential. This results in concrete measures for stable operation and longer use.

Supporting proofs of conformity and acceptances

Factory acceptances, production monitoring, and conformity documentation require experience and accepted methods. We support you during inspections by third parties and prepare all required evidence in a reliable manner.

SIEMPELKAMP plant consulting also for third-party plants

Our audit and consulting expertise does not end at the brand. Depending on the prerequisites, we also examine components, units, and lines from other manufacturers – including the interfaces to the rest of your plant environment.

The five pillars for reliable results – audit, consulting, certification, expert assessments, and technology consulting

The range of services offered by SIEMPELKAMP Industrial Consulting & Audit is divided into five pillars that can be used individually or in combination. Each pillar is tailored to a different question – together they cover the path from independent assessment through technical solution development and formal confirmation of conformity to performance optimization in ongoing operation.

Audit – plant, process, and component analysis

In the audit, we assess the technical actual condition of your plant in a structured and traceable way. Plant and process audits include inspections of lines and subassemblies, efficiency and quality analyses, and safety assessments – supplemented by measurement and testing programs where required. Component and material audits provide condition assessments, strength and service-life analyses, root-cause clarification in the event of damage, and inspections using non-destructive methods.

Consulting – engineering, operation, and data

In SIEMPELKAMP Engineering Consulting, we work with you to develop sound technical solutions. Engineering and operations consulting covers concept, basic, and detail engineering, support with licensing and process topics, and support for retrofit and decommissioning projects. Data and monitoring consulting includes the selection and arrangement of suitable sensors, evaluation concepts, and the derivation of reliable KPIs and concrete recommendations for action for your operation.

Certification & conformity – inspections, acceptances, and evidence

This pillar bundles recognized testing and inspection services. These include factory acceptances, production and quality monitoring at suppliers, and expert approvals in accordance with the applicable sets of rules. Conformity support includes documentation packages, formal evidence, and support during audits by third parties – so that your plant is commissioned and remains in operation in compliance with standards.

In addition: expert assessments and accredited testing

Beyond the three pillars, we provide expert evaluations and accredited testing. Damage and remaining service-life assessments, strength and fatigue analyses, and material testing are performed via our accredited testing facilities. This gives you reliable statements even where particular evidential value, independence, or formal accreditation are required.

Technology consulting – performance, quality, resources

With our technology consulting, we support you wherever the economic performance of your plant operation is concerned. Experienced technologists analyze efficiency, product quality, and resource consumption, identify optimization potential, and develop concrete recommendations for action – from increased productivity and improved product quality to targeted reductions in energy and material consumption. This is particularly relevant for existing plants whose performance is to be specifically sharpened.

Four steps to reliable results – how a Consulting & Audit project works

Clarity does not come from random samples, but from a structured approach. We follow a traceable process in which objectives, data, and assessment criteria are defined at an early stage and results are documented in such a way that they support internal decisions just as well as external audits and approvals. Whether the focus is on individual components, complete plants, or entire production lines – the basic approach remains the same and is adapted in detail to the specific task.

Kick-off & scope

The starting point is a compact kick-off in which we jointly clarify objectives, scope, assessment criteria, data situation, and contact persons. On this basis, we define the audit scope – including the focus on plant, components, processes, and organization.

Site inspection & measurement program

On site, we carry out inspections with measurement and testing programs based on standardized checklists, supplemented by interviews with your experts. Where required, non-destructive testing, surveying, or data evaluations from plant operation are added.

Evaluation & risk/potential analysis

The evaluation compares the results with the applicable requirements and best practices, identifies risks and potential, and derives concrete improvements. Weak points, quick wins, and more extensive measures are clearly distinguished from one another.

Report, action plan & handover

You receive a clearly structured report with a prioritized action plan – including responsibilities and time horizons. On request, we support the seamless transition to implementation, including tendering, acceptance, and effectiveness checks.

When assessment turns into implementation – complementary service areas

A reliable audit and SIEMPELKAMP process consulting often lead to a next step. To ensure a smooth transition, our other service areas are directly linked to the results – from rapid response to irregularities and upgrading industrial plant control electronics through to planned modernization.

24/7 Remote Service

Spare parts service

Retrofit & modernization

Customer service

Have we sparked your interest?

With our audits, consulting, and testing services, you gain what really matters in plant operation: clarity about the actual condition, sound recommendations, and a partner who, if you wish, supports you all the way through to implementation. Get in touch with us – we listen and put things into context.

Consulting & Audit