Control technology

Connected to an ERP system, Prod-IQ® covers the areas of production management, quality assurance, servicing and maintenance. It is based on a wide range of modules which have been developed in close collaboration with users in the wood industry. The benefits are diverse, ranging from improved cost transparency and resource savings to increased plant availability and reduced production costs.

Prod-IQ is a modern tool which enables improvements in productivity to be achieved systematically. This safeguards the market position of the operating company and offers flexibility for future investments.

Contact:

Gregor Bernardy

 

Phone: + 49 (0) 2151 – 92 4805
gregor.bernardy@siempelkamp.com

Prod-IQ®.basics features basic modules such as data acquisition and important evaluation tools, for example, downtime statistics and the commission report.

Services:

  • Prod-IQ.basics for the generation of reliable and up-to-date management data  (availability, plant performance, consumption, costs)

Customer benefits:

  • all consumption and performance data available for performance analyses
  • reproducible product quality
  • automated implementation of company-wide standards
  • integration into existing plants possible
  • increase in productivity
  • material savings
  • preventive maintenance
  • increase in plant speed
  • reduction of scrap

Prod-IQ®.business features modules which provide a high level of transparency in the costs of the production and business processes. This enables products and commissions to be differentiated according to properties such as production costs, consumption, reject rates, and profits.

Services:

  • Prod-IQ.business for shift, day, and month evaluations

Customer benefits:

  • all consumption and performance data available for performance analyses
  • reproducible product quality
  • automated implementation of company-wide standards
  • integration into existing plants possible
  • increase in productivity
  • material savings
  • preventive maintenance
  • increase in plant speed
  • reduction of scrap

Prod-IQ®.quality is a comprehensive system for the online quality forecasting of critical board parameters such as internal bond, bending strength, thickness swelling, and surface soundness. This permits savings on material of more than 2.5 % to be achieved, with no loss of quality.

Services:

  • online quality forecast with Prod-IQ.quality

Customer benefits:

  • all consumption and performance data available for performance analyses
  • reproducible product quality
  • automated implementation of company-wide standards
  • integration into existing plants possible
  • increase in productivity
  • material savings
  • preventive maintenance
  • increase in plant speed
  • reduction of scrap

Prod-IQ®.maintenance features modules for the organization and optimization of the maintenance of all units in a plant. This reduces servicing and maintenance costs and increases plant availability at the same time.

Services:

  • optimized maintenance and servicing with Prod-IQ.maintenance

Customer benefits:

  • all consumption and performance data available for performance analyses
  • reproducible product quality
  • automated implementation of company-wide standards
  • integration into existing plants possible
  • increase in productivity
  • material savings
  • preventive maintenance
  • increase in plant speed
  • reduction of scrap