Reduction of the manufacturing costs
Prod-IQ® is a production management system tailored to the specific requirements of the wood-based products industry. Conceived for production management, quality assurance, servicing and maintenance, it is based on a wide range of modules which have been developed in close collaboration with users in the wood industry. The benefits are diverse, ranging from improved cost transparency and resource savings to increased plant availability and reduced production costs.
Prod-IQ® IQ is a modern tool which enables improvements in productivity to be achieved systematically. This safeguards the market position of the operating company and offers flexibility for future investments.
Prod-IQ® is divided into the separate areas of Prod-IQ®.basics, Prod-IQ®.business, Prod-IQ®.quality and Prod-IQ®.maintenance.
- Prod-IQ®.basics features modules such as data acquisition and important evaluation tools, for example, downtime statistics and the commission report.
- Prod-IQ®.business features modules which provide a high level of transparency in the costs of the production and business processes. This enables products and commissions to be differentiated according to properties such as production costs, consumption, reject rates and profits.
- Prod-IQ®.quality is a comprehensive system for the online quality forecasting of critical board parameters such as internal bond, bending strength, thickness swelling and surface soundness. This permits savings on material of more than 2.5 % to be achieved, with no loss of quality.
- Prod-IQ®.maintenance features modules for the organization and optimization of the maintenance of all units in a plant. This reduces servicing and maintenance costs and increases plant availability at the same time.
Modern process data management provides universal business benefits
High performance data acquisition with user-friendly, intuitive handling: With the introduction of "DAHMOS", (Data Acquisition System) Siempelkamp Machinery and Plants has developed a data base system which achieves this double claim. Process data acquisition, filing, and evaluation are effected by configurable program modules, which ensure adaption flexibility to the plant-specific conditions at a high extent. The optimized trending of relevant process values recovers critical plant events immediately, and causes and relationships are quickly identified using intelligent analysis tools. The operating personnel can react promptly. The short learning curve for setup and operation, targeted data analysis tools, built-in fault detection and reliable process management features translate into convincing advantages and solid business benefits for the user. Investment payback is realized after a short time when extended plant downtimes and the corresponding costs are avoided by quick and detailed problem diagnostics.
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